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Address:No. 23 Dongsi Road, East development Zone, Linqu,Weifang City,Shandong Province,China |
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Tel: +86-536-8309116 +86-532-86688809 |
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Fax: +86-0536-8309116 |
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Email: rechal@baitecidian.com |
Jaw crusher design
Introduction:
BTD German Jaw Crusher
Developed by engineers in Germany and China.
BTD German Jaw Crusher
Main factor of Productive and Stable Crushing Line.
In mining and crushing industry ,jaw crusher ,as the primary crusher in a crushing line, its performance plays an important role in the running of complete crushing line; therefore, users have an increasing demand on the capacity and stability of jaw crusher. In accordance with the desired market, engineers in Weifang Baite Magnet Technology Co,Let, combining 20-year experiences in the crushing industry, have developed BTD high-efficiency jaw crusher together with German engineers; it makes a significant/breakthrough of capacity and quality-improving in the crushing production line.
With the perfect optimization of crushing cavity and working parameters, BTD jaw crusher stands out in terns of a higher capacity and superior product quality, and wider availability as well. It can be used in various industries, such as metal and non-metallic ores, construction, sand and stone crushing , cement and metallurgy, especially doing well in crushing hard materials.
Upgraded Structural Design
BTD Jaw Crusher-High Capacity and Reliable Performance
Eccentric Shatt Careful forging and heat treatment ensures an optimum speed and a higher throughput. Larger bearings in both sides guarantee greater bearing capacity and reliability.
Flywheel Numerous calculations and designs effectively eliminate the unbalanced vibrating force caused by the eccentric motion. Perfectly match with the counter weight buffers the vibration foramore stable and reliable performance.
Frame E-shaped frame with reasonable distribution of strengthening rib , making the machine more stable and strong. The operation vibration is small, noise is low.
Bolt locking system of the side plate makes the running more efficient and convenient.
Jaw plate Optimized curvy-shape design can improve the capacity and reduce the wear.
Thicker manganese steel alloy material ensures longer life span.
Symmetric design, jaw plate can be re-placed upside down for prolonged utilization.
Bearing Base Optimized structure stabilizes the operation which further reduces the harm to be bearings in case of any deformation.
Special placement can effectively eliminate the crushing force.
Adjustment Device Fast discharge opening setting adjustment can be realized by the screw pole or the hydraulic cylinder.
Lubrication System Concentrated lubrication and common lubrication connecting joint allow lubrication efficient and convenient.
Labyrinth seal effectively reduces the dust pollution.
Crushing Cavity Optimized cavity design, precise eccentric throw calculation and scientific movable jaw design can improve the capacity by 30%-50%.
Feature:
NO. | Mode | Feed opening size (mm) | Max feed size (mm) | Discharging size (mm) | Capacity (t/h) | Driving Power (kw) |
1 | BTD80 | 580×800 | 500 | 50-150 | 85-275 | 75/90 |
2 | BTD98 | 650×80 | 580 | 75-175 | 110-350 | 90/110 |
3 | BTD110 | 800×1100 | 750 | 100-200 | 215-510 | 110/132 |
4 | BTD125 | 950×1250 | 850 | 125-225 | 280-650 | 132/160 |
More Higher Crushing Efficiency and Capacity
Through careful study of the best working pressure angle and stroke value, BTD series jaw crusher is optimized in design of crushing cavity, eccentric throw and crushing stroke of the movable jaw. Featuring greater crushing stroke, higher crushing efficiency and superior crushing load, the capacity of BTD series jaw crusher is increased by 30-50% than traditional jaw crusher of comparable size.
Conforming to the theory of mechanics, the jaw plate is optimized structurally with sectional curvy design and thickened manganese steel alloy material, which further ensures its superb crushing efficiency and effectiveness.
Lower Vibration More Stable Operation
Through careful structural study of the fly wheel an sheave wheel as precise calculation of the balancing weight, the overall structure and the counter weight part are optimized, the operational vibration is effectively reduced and stability increased.
With a more reasonable structural placement, the flywheel can effectively reduce the imbalanced force caused by the eccentric motion, preventing the crusher from mechanical damage in case of imbalanced vibration and saving the installation space simultaneously.
Two super large bearings effectively ground the movement of the movable jaw assembly, contributing to a larger crushing load and higher stability.
Humanization Design Easy to Maintain
Advanced bolt-locking system of the side plates and user-friendly hoist hole design simplify the replacement of side plates and toggle plate. During the lubrication process, the cross gas of labyrinth seal structure can outwardly automatically fill the grease which can prevent the dust and other fine particles enter into the bearing house and dirt the grease, so as prolong the service life of lubrication grease and equipment.
Use the screw and hydraulic cylinder to control the movement of adjusting base, so it will be easy to adjust the discharge opening and make it easy it maintain the machine.
Centralized lubricating system can lubricate the equipment without stopping the crusher, which can reduce the manual labor and downtime.
Abroad application better feasibility
Compared with the same section jaw crusher, the BTD series takes smaller space and much better feasibility with simple and reasonable structure. It applies to metal and non-metal ore, cement, construction, sand and metallurgy industries and so on.
Compared with common jaw crusher used in the procession of construction stone crushing, machine-made sand cap crushing hard stone like basalt, the BTD series jaw crusher has higher efficiency and less cost with the best texture.
When processing ferrous and nonferrous metals, the BTD series jaw crusher can greatly level up the economic benefits to the clients by efficiently reducing the ore granularity and higher producing capability with more crushing but less grinding.
About us
Weifang Baite Magnet Technology Co., Ltd. is a modern enterprise, which was founded by Weifang Hengli Magnet Equipment Factory and Weifang Kexin magnet equipment factory in conjunction with other domestic investors. It is the enterprise of producing magnetic and powder equipment, is the larger magnetic equipment manufacturer of research and development, engineering design, production and installation, commissioning and service.
The company mainly produces over 30 series 200 kinds of specifications, such as magnetic separator, de-ironing separator, crusher, disk-type, permanent magnet vacuum filter, metal detector, grinding equipment, aggregate equipment, grinding and processing equipment. The service is related to more than 10 areas, such as electricity, coal, building materials, metallurgy, ports, mining, nonferrous metals, powder environmental protection. At present, we have provided more than 3,000 domestic customers with reliable and value-added and convenient professional equipment and programs, and at the same time, we occupy more than 60% magnetic separation equipment matching share of China ball mill, crusher, iron sand ship and other production industry.
A: Yes, we can help you combine a complete mineral processing line. and give you related professional advice as long as you need.
There is a rich experience engineer team of us. we had already build many mining projects in China & Overseas. You can believe our quality and service.
Why Choose us?
1.Pre-sale services: enthusiasm
We provide you with the prophase plan, process flow design and manufacturer equipment according to your special demand.
2.one-year warranty to make sure your machine runs consistently.
We always offering lifelong services and provide spare parts for a long term,and repair main parts under right using for free in two years.
3.Technical services
3.1 Design of production line and solutions according to buyer's requirement.
3.2 In 7 days after the receipt of deposit, the seller shall provide related technical documents for equipment installation,in addition to those with special requirements.
3.3 Before delivery, the seller can modify the previous solutions according to buyer's requirement.
4.After-sales service
4.1 During the installation and commissioning, the seller shall send technician to the site for instruction of installation and commissioning, and for training of workers.
4.2 If there is any equipment failure caused by the buyer, the seller shall assist the maintenance of machines and replacement of fittings, and charges appropriate fees.
4.3 Beyond the guarantee period, the seller can provide services and fittings at a most preferential price.
4.4The seller can provide consultation and inspection services freely for other products, especially for the up-stream and down-stream products of our equipment.
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